Jiangsu Daxun Alloy Co., Ltd. boasts an impeccable and comprehensive technology cycle that spans from the meticulous processing of raw materials to the production of top-tier finished products with advanced mechanical precision. Our extensive inventory of bar products is strategically stocked across our expansive service center network, ensuring swift, off-the-shelf delivery of a wide array of common sizes and alloys. Additionally, we specialize in manufacturing custom sizes tailored to your specific needs and offer flexible stocking programs. This allows for rapid turnaround on a just-in-time basis, even for quantities below the typical mill minimum, ensuring your requirements are met with unparalleled efficiency.
Detailed Introduction of Grade 5 Titanium Rod and Grade 2 Titanium Rod
Grade 5 Titanium Rod
Daxun At Jiangsu Daxun Alloy Co., Ltd., our state-of-the-art production facility in China excels in crafting highly competitive, high-precision Grade 5 titanium bars. Our rods stand out due to their excellent surface finish, precision tolerance, and unmatched straightness, ensuring superior material quality. These attributes position us as leaders in technology and enable consistent production processes across a diverse range of diameters and materials. Moreover, our extensive stock program at our service center guarantees timely, just-in-time delivery, catering to your immediate needs.
SPECIFICATIONS
AMS 4928 - Bars, Forgings, and Forging Stock (Annealed)
AMS 4965 - Bars, Forgings (Solution treated and aged)
AMS 4967 - Bars, Forgings (Annealed, Heat Treatable)
HEAT TREATMENT
- For applications requiring high hardness, tensile strength, and fatigue resistance, our titanium rods can be annealed at temperatures between 1,700-1,900°F (927 - 1,038°C).
The DAXUN 6-4™ Grade 5 alloy offers versatile heat treatment options to suit various industrial needs. - 1. Anneal: Heat at 1,275 -1,400°F (691 - 760°C) for ½ to 2 hours, then cool in air or furnace.
- 2. Stress Relief Anneal: Heat at 1,000 -1,200°F (538 - 649°C) for 1 to 8 hours, then cool in air or furnace.
- 3. Solution Heat Treat: Heat at 1,675 -1,750°F (913 - 954°C) for 1 hour, then quench in water.
- 4. Aging: Heat at 975 -1,025°F (524 - 552°C) for 4 to 8 hours, then cool in air.
In the solution-treated and aged condition, rapid quenching of small sections yields peak properties. Larger sections or delayed quenching may lead to suboptimal properties.
HARDNESS
Typically, the hardness in the annealed condition is Rockwell C 30-34, and it reaches about Rockwell C 35-39 in the solution-treated and aged condition.
Forgeability/Formability
- Ti-6Al-4V, Grade 5 alloy bar is optimally forged at 1,750°F (954°C) with a final forging temperature of 1,450°F (788°C). For best results, a minimum 35% reduction is recommended.
- Ti-6Al-4V, Grade 5 alloy bar is challenging to form at room temperature, even when annealed. For severe forming operations like bending or stretching, perform them on annealed material at temperatures up to 1,200°F (649°C) without compromising mechanical properties. Hot sizing or forming can be achieved through creep forming within the range of 1,000 - 1,200°F (538 - 649°C).
Machinability
Ti-6Al-4V, Grade 5 alloy bar can be efficiently machined using the same techniques as for austenitic stainless steel but requires slow speeds, high feeds, robust tooling, and copious non-chlorinated cutting fluids.
Weldability
The Ti-6Al-4V, Grade 5 alloy rod offers exceptional weldability, whether annealed or solution aged. To ensure optimal results, it is imperative to shield the material from contamination by oxygen, nitrogen, and hydrogen. Fusion welding should be performed within an inert gas-filled chamber or with inert gas protection for the molten metal and adjacent heated zones, using a tail shield. Spot, seam, and flash welding can also be executed effectively without a protective atmosphere, maintaining the integrity and quality of the weld.
Special Considerations
Ti-6Al-4V, Grade 5 titanium alloy rods can suffer contamination from hydrogen due to improper pickling, and from oxygen, nitrogen, and carbon during processes like forging, heat treating, and brazing. Such contamination leads to decreased ductility, impacting notch sensitivity and forming characteristics adversely.
Size Range
- Grade 1 Titanium Bar Dimensions
- Ø 0.7 - 30 mm (drawn, ground)
- Ø 16 - 400 mm (hot rolled, peeled)
- h11-h5 possible
- Tighter or different tolerances available upon request
- Lengths up to 9,000 mm, depending on diameter
- For larger diameters, alternative bar lengths and tolerances can be customized upon request
Availability of Grade 5 Titanium Rods
- Drawing, straightening
- Drawing, straightening, polishing
- Drawing, grinding, polishing
- Drawing, straightening, grinding, polishing
- Drawing, annealing, straightening
- Drawing, annealing, polishing
- Drawing, annealing, grinding, polishing
- Drawing, annealing, straightening, grinding, polishing
Processing
We manufacture bars tailored to your specifications.
Our bars boast excellent surface quality, straightness, perfect roundness, and the tightest diameter tolerances (up to h5 as per ISO 286-2). Available in straightened, ground, and polished conditions.
Sawing
Band saws (up to Ø510 mm)
Bench band saws (up to 6,000 x 3,000 x 400 mm)
High-performance sawing machines for precision cuts
Titanium Bar End Machining
Single or double-sided
Chamfer 90° (45°)
Point 60° (30°)
Flat end
Centered
Delivery Form
ASTM - American Society for Testing and Materials Standards
AMS - American Aerospace Materials Standards
NACE - American Association of Corrosion Engineers International Standards
ASME - American Society of Mechanical Engineers Standards
GB - Chinese National Standards
GJB - Chinese National Military Standards
ISO - International Standards
DIN - German Standards
EN - European Standards
API - American Petroleum Institute Standards
Detection Method
Non-destructive testing > 100% tested
Testing Methods
Eddy current testing/eddy current *** testing
Impeccable Surface Quality (Level 4)
Precision Flat Bottom Hole Diameters: 0.7 mm and 0.4 mm
Customizable Blind Area Cutting > Rigorous Testing to Bar End
Comprehensive Full Diameter Ultrasonic Testing
Our Premier Titanium Bar Material Services
- As a seasoned service center, we specialize in customizing your titanium bar material to precise specifications. We collaborate with esteemed certification bodies such as TÜV Rheinland and DNV to authenticate specifications, ensuring the enhancement of titanium semi-finished products for their intended applications.
- We are eager to provide you with detailed consultations regarding the procurement of titanium bar material. Our experts will guide you on the critical standards to focus on for manufacturing components.
- For long-term supply agreements, establish a framework agreement with Daxun. We assure fixed prices and quantities over the agreed period, ensuring peace of mind.
- Leverage our vast expertise in the global market. Since 2003, we have been assisting businesses worldwide. For detailed information about Grade 2 Titanium Bar, our knowledgeable professionals are ready to assist. We look forward to connecting with you.
Comprehensive Ordering Information
Purchase orders must specify quantity, grade, type or category, API5L reference, dimensions (thickness, width, length), and any additional requirements concerning chemical composition, mechanical properties, heat treatment, supplementary testing, manufacturing processes, surface coating, or finishing. Contact Daxun today for prompt email responses.
High-Quality Grade 2 Titanium Rod
Exceptional Corrosion Resistance
Avoid using titanium with strong reducing acids, fluoride solutions, pure oxygen, or anhydrous ***.
General Corrosion Resistance
Table 1 details the general corrosion rates for Grade 2 titanium across a variety of media. CP titanium exhibits remarkable resistance to corrosion in numerous environments, including:
- Seawater and Brines
- Inorganic Salts
- Moist *** Gas
- Alkaline Solutions
- Oxidizing Acids
- Organics and Organic Acids
- Sulfur Compounds
Superior Crevice Corrosion Resistance
CP titanium offers exceptional resistance to crevice corrosion in saline solutions, outperforming stainless steels. It remains unaffected by crevice corrosion at temperatures below 80°C (176°F), irrespective of pH, even in highly chlorinated conditions.
Outstanding Stress Corrosion Cracking Resistance
Grade 2 titanium demonstrates excellent resistance to stress corrosion cracking (SCC) in hot chloride solutions and is immune to SCC in seawater.
Impressive Erosion Corrosion Resistance
Titanium exhibits superior resistance to erosion in flowing
seawater, even at velocities up to 130 ft/sec (40 m/sec), with minimal impact on the material integrity. The presence of abrasive particles, like sand, poses only a slight effect on corrosion.
Minimized Hydrogen Embrittlement Risk
Titanium does not significantly absorb hydrogen when exposed to seawater, even at elevated temperatures. Hydrogen absorption typically occurs only under the following conditions:
- pH is < 3 or > 12
- Temperature exceeds 176°F (80°C)
- Presence of a hydrogen-generating mechanism, such as a galvanic couple or impressed current.
Resilient Bio-Corrosion Resistance
Titanium alloys exhibit exceptional resilience against all forms of microbiologically influenced corrosion. Their non-toxic nature towards marine life can lead to biofouling in seawater, which can be effectively mitigated through chlorination or by enhancing the water flow rate within heat exchangers.
Corrosion Fatigue
Unlike numerous other materials, titanium maintains its fatigue performance in the presence of seawater. Both the fatigue endurance limits and fatigue *** growth rates remain consistent whether the tests are conducted in air or seawater.
Galvanic Corrosion
In the galvanic series, titanium is positioned towards the noble end near stainless steels, typically acting as the cathode when paired with other metals. Consequently, titanium remains unaffected by galvanic corrosion but can accelerate the corrosion of the coupled metal. When paired with more noble metals like graphite, titanium's passivity is further enhanced.
Fatigue Properties
Grade 2 Titanium Rod stands apart from many materials by not displaying any degradation in fatigue properties due to seawater exposure. The fatigue endurance limits and fatigue *** growth rates are consistent whether in air or seawater.
Weldability
The CP2 Grade Titanium Rod boasts exceptional weldability, provided adequate precautions are observed. Due to titanium's reactivity, an inert gas shield must protect both the outer and inner surfaces of the rod, ensuring the material is free from any grease or oil contamination.
Typically, Grade 2 Titanium Rod is welded using manual or automatic TIG welding, with or without filler wire. Employing low heat input is crucial to minimize the heat-affected zone's size. Post-weld heat treatment is generally not required for Titanium Rod.